Effective maintenance through reconditioning

REVAMPING is an effective way to modernise “outdated” equipment and plants. Targeted reconditioning of individual components makes the machine or system almost as good as new. The positive results include guaranteed compliance with current quality criteria and specifications as well as the certainty that all technology is now state of the art.

Professional preparation is crucial for REVAMPING. To start with, the components’ current condition is checked before they are prepared or revised accordingly.

The downtimes are kept as short as possible to minimise any loss of production and the associated costs.

In addition to the usual advantages of modernisation, REVAMPING also has additional positive side effects. These include increased operational safety and environmental sustainability, as well as optimised efficiency without a significant change in operations.

GIG Karasek’s REVAMPING service ensures that after the overhaul, the equipment and

systems perform at least as well as at the start of their life cycle, depending on the initial technical status or condition of the equipment concerned.

GIG Karasek – equipment

We understand your application and keep detailed records of all components manufactured by us. On the basis of each component’s specifications, this enables us to optimally adapt the modernisation process to your needs to achieve maximum performance and/or update the technology as required. Furthermore, this expertise ensures that you benefit from maximum quality and safety.

Special – equipment (from other manufacturers)

In addition, reconditioning and conversion of components (or even complete units) from other manufacturers are possible. Just as with our own machines, GIG Karasek delivers modernisation at the highest level.

Here too, our decades of know-how, profound expert knowledge and continuousfurther development ensure optimum results for our customers.

Increase efficiency by eliminating bottlenecks

DEBOTTLENECKING means investigating any bottlenecks in the process and then systematically removing them to unlock additional production capacity. In this way, efficiency – and thus profits – can be increased at minimal cost.

Understanding the bottlenecks in a system is the decisive step in the DEBOTTLENECKING process. Therefore, a comprehensive investigation and analysis of the overall operating conditions is essential.

However, plant safety must never be compromised as a result of the DEBOTTLENECKING measures.

Bundle replacement – simple yet effective

Bundle replacement is a classic example of expedient and efficient DEBOTTLENECKING – especially in older falling film evaporators.

The principle is quite simple – in existing falling film devices, not only are the discarded bundles replaced, the evaporation surface and thus the capacity are simultaneously increased thanks to larger plate dimensions. And with minimal effort and cost!

GIG Karasek manufactures plate bundles for this purpose in our in-house production facility, entirely in accordance with your individual requirements. Years of research and development in the field of welding and production technology guarantee the highest quality standards.

The plates are manufactured using resistance spot welding processes and therefore offer maximum reliability, quality and safety. Long product life cycles are ensured thanks to a minimised risk of contamination and corrosion.

Due to many years of experience as well as ongoing development and training, the experts at GIG Karasek are unique specialists worldwide in the field of DEBOTTLENECKING.